39022615 511667016 Air Conditioning Hose for Vauxhall Opel Astra K

Product Description

Product Name: 39022615 511667016 Air Conditioning Hose for Vauxhall Opel Astra K

This OE 39022615 air conditioning high-pressure hose is precision-manufactured as a direct aftermarket replacement for Opel/Vauxhall Astra K 1.4T models. Every production procedure follows original component dimensional standards to guarantee seamless installation, refrigerant tightness and long-term operational stability for vehicle AC high-pressure loop.

Manufacturing Advantages

• Raw Material Pre-treatment Process

1. EPDM rubber undergoes banbury mixing with anti-oxidant, anti-UV and refrigerant-resistant additives to avoid rubber swelling and cracking under long-term high-temperature working conditions.
2. Aluminum pipe fittings adopt solid bar cutting and surface degreasing cleaning to remove impurities for stable crimping connection.

• Hose Extrusion & Reinforcement Forming

1. Three-layer co-extrusion molding for inner rubber tube, fiber reinforcement braid and outer protective rubber layer to lift burst pressure resistance.
2. Automatic high-speed wire braiding machine evenly weaves reinforcing fiber to balance hose flexibility and compressive strength.

• CNC Pipe Bending & Fitting Machining

1. Aluminum connectors are shaped via CNC cold bending strictly according to OE 39022615 routing angle, no manual bending deformation.
2. Precision lathe machining for connector sealing grooves to match original O-ring assembly size perfectly.

• Automatic Crimping Assembly Process

1. Computer numerical control crimping equipment controls crimping force uniformly to prevent over-crimp breakage or loose connection leakage.
2. Integrated assembly of hose and metal fittings in one forming process to reduce assembly gaps.

• Sealing Component Matching & Pre-installation

1. Fluorine rubber O-rings are pre-mounted on pipe joints during production for one-step vehicle installation.
2. Sealing surface polishing treatment eliminates burrs that may scratch sealing rings during fitting.

• Strict Pressure & Leakage Testing

1. 100% finished product hydraulic pressure burst test and nitrogen leakage inspection before delivery.
2. Defective products are directly screened out to ensure zero refrigerant leakage rate for aftermarket repair.

• Surface Protection & Packaging

1. Outer hose surface coated with weather-resistant protective layer to resist outdoor aging during storage and transportation.
2. Independent shockproof packaging to protect bent aluminum pipelines from extrusion damage.

Product Showcase

Why Partner With Us?

• Factory Direct: Competitive pricing with consistent quality control.
• Reliability: Premium materials (Steel braiding + Oil-resistant rubber) ensure the hose lasts longer than generic alternatives.
• Experience: Extensive experience in serving global markets with a focus on European vehicle applications.

A: Each step of our production process have the quality checking workers. They will check the products one by one before going to next production step. And before package, our QC workers will choose 15% of the cargo to check the quality again to make sure the cargo is with good quality. If the 15% products have around 1% with defects, we will recheck all pieces of the cargo. And our quality warranty is 2 years. If any quality issues feedback from our customers, we will fully take charge of it.

2. Q: How long is your delivery term?

A: Our standard product delivery term is normally 30 days.A new product development is 60days including the mass production. Under normal circumstances there are standing stock for regular types.You can email us to learn more details.

3. Q: How many years is your company in auto parts business field?

A: Our Company started since 2005,there is about 19 years history forus in auto parts business field.

4. Q:Are you trading company or factory?

A: We are factory with trading company.

5. Q:What's the MOQ for each item?

A: Our business way is spot sales,if the items we have stock,there is no limitation for MOQ to be manufactured based on your order.

Product FAQs:

1. Q: Do your AC hoses meet OEM specifications?

A: Yes. We manufacture hoses according to OEM specifications and can also develop custom products based on OEM numbers, technical drawings, or samples.

2. Q: How do you test the sealing performance of AC hoses?

A: Every hose undergoes air leakage and pressure testing before shipment to ensure excellent sealing performance and long-term reliability.

Our Factory

Certification